Reasons to Choose Standing Seam Metal Roofing

Once exclusively used for commercial roofing, nowadays standing seam metal roof is increasingly becoming popular for homes around the country. Not only they are beneficial across various key areas, but they also offer industrial roofing, in-demand aesthetic.

A standing seam metal roof uses continuous columns of metal sheets that are connected at a seam by fasteners. The stands are higher than the roof usually about 0.5” to 1.5”. The seams are hidden inside so the only thing you can observe is an uninterrupted and smooth ridge from top to bottom. There are numerous benefits to this type of roofing that we have discussed here.

Low Maintenance, Long Lasting and Durable

These roof systems are famous for their ability to withstand the elements and their long life span making it the first choice for owners who require a new roof. The strong durable materials integrated with superior leak-free technology makes this metal roof a good investment. Over time the standing seam pays for itself by eliminating or reducing the cost of roof replacement and maintenance while lowering insurance and energy costs. This metal roofing acts as an occasional gutter and you just need to do downspout cleaning. Specialized connections, high-quality finishes and heavy 24 gauge steel manufactured from Kynar, acrylamide, galvalume, and cool roofing material provides standing seam to resist damage from all types of weather conditions, cracking, fading paint, corrosion and thermal movement.  

Leak-Proof

Panels are joined together where the seams are overlapped together that are elevated above the roof plane, hence the term “Standing Seam”. Panel clips are hidden inside the seams that help to hold the pane to its supporting structure. These clips avoid the need for exposed screws for holding the roof in the place. The panel seams are mechanically crimped together and filled with hot melt sealant to form a weathertight seal against the elements. A roof which is leak free eliminates worries about musty carpet, roof replacement and repairs, rotted wall and roof structures, mold and water damage.

Suited for Every Building

Typically the standing seam metal roof panels weigh less than 1.5 pounds per square foot whereas most of the other roof systems are heavier. In new construction, the advantage is using less labor cost and less material for supporting the roof system. Many occasions a new metal roof is lighter than the gravel swept from the existing roof surface. So, retrofit roofing is used where it helps to convert one type of roof system to another. The term is generally used for identifying the process to convert a flat roof into a sloped roof using standing seam. Usually standing seam is lightweight and can be installed over existing roof systems thereby eliminating the need for removing the old roof. During construction, the interior of the building is not exposed to the weather and the insulating value of the old roof is maintained. This helps in allowing normal operations of the building to continue with fewer leaks and interruptions during construction. Fewer roof planes provide a more watertight and aesthetic roof system.

Reducing Energy Costs

Standing seam metal roof can be installed with as much insulation as necessary for meeting the owner’s insulating requirements. Additionally, the latest technology helps in increasing the efficiency of the standing seam through a cool roofing system. This technology helps in increasing the capability of the metal roof to reflect the sun’s rays and quickly dissipate any heat absorbed into the panel. For further reflecting the solar energy and reduce the energy costs the reflective insulation can be added to the underside of the new roof panels.

Fewer Molds

By stopping the leaks in flat roofs, it creates an environment that is less prone to mold growth within the building. Leakage from flat roofs allows moisture for promoting the growth of mold in floors, walls, and ceilings. The main benefit is a healthy environment for the residents.

Property Value gets Increased

A standing seam helps in stopping all the leakages so that the interior portion can be cleaned and renovated for improving the appearance of the building. This led to the increase in property value which is valuable for the building owner.

Metal Building Supply – How to Choose the Best One

Whether you are constructing the house by yourself or hiring a contractor for the job; you need the best metal building supplies. If the metal building supply is less-than-ideal by even just a bit then using it can compromise the safety of the constructed structure. So, it is important to carefully choose your supplier to buy the best metal building supplies.

Consider these tips to find the best metal building supplies.

Know your Requirements

There are hundreds of different kinds of metal building supplies suited for every construction requirement. To find the best metal building supply, you will need to know exactly what you want and in what quantity.

Depending on the design of the building, you can ascertain exactly what kinds of metal sheets, roof panels, wall panels, metal trims, pipes, tubes, fasteners, and other accessories you need. If you are confused about what kind of metal sheets to use or about something else then you can discuss the same with your supplier at the time of buying it.

Do your Research

Once you are certain of your requirements, conduct a simple online search to find suppliers dealing in the metal building supplies you need. You can also ask the people you know for referrals. Once you have a few names for your reference, check their websites and online reviews to get an idea about the quality of their products and services.

Online reviews will help you know about the level of their customer service, the quality of their products, their level of expertise, etc. You may feel that the customer service of your metal building supplier isn’t important. But you will need to talk to the supplier often during the duration of your project. You may need to contact the customer service desk of the supplier many times during a week itself.

Choose a supplier with a stellar reputation in your local area. You can also visit their supply site or send them an inquiry to know more about their services. Reputable suppliers are more than happy to answer your queries about their products and send you a quote meeting your requirements.

Do not forget to check the experience and expertise of your supplier. Inquire about their experience in handling supplies for projects similar to your own. Is the supplier able to handle the requirements for buildings of all sizes? Is the supplier experienced in providing support and ideas to help customers identify the right supplies?

If you want metal building kits or sheds then you will need suppliers dealing with these items with sufficient industry experience. Your supplier should also be able to offer you custom-sized products such as trim, sheets, sheds, etc. It is also best to find a supplier who can meet all your requirements – be it for metal structures, sheets, or accessories. Very few suppliers deal with everything related to building supplies.

It is also best if your supplier can handle all small and big projects with the same amount of ease. If you can find one such supplier, you won’t need to deal with more than one for the duration of the project. Dealing with multiple suppliers can be a hassle. Not all suppliers may offer stellar or timely services. If you deal with more than a supplier for your building needs, it is very likely that you may face delays in delivery from one supplier; halting the progress of your entire project. It is best to look for one supplier who can offer you seamless services.

Once you have identified a few such reputable suppliers, you can start looking at the cost factors to suit your budget.

Check the Costs

If possible, choose a supplier who can supply the products directly to you from their on-site mill. Suppliers who manufacture and trim their own sheets and panels on-site are able to meet the demands of their customers in a cost-effective and speedy manner. Direct-sale manufacturers are able to offer lower pricing for their products due to their low overheads.

If you are satisfied by the costs of the supplies, you can go ahead and start placing your order with your chosen supplier.

How to Install Metal Roofing in Six Easy Steps

Metal roofing is sturdy, energy-efficient, and looks beautiful. You can always install metal roofing to your house at a later stage too. You can hire a contractor to install the roof for you. If you have decided to install metal roofing by yourself, you will need to follow some simple steps.

Before you can install the metal roofing, you will need to measure the area of the roof and order materials for the job. It is also better to assemble all the tools you will need for the job beforehand and keep them organized nearby at the work site. You will need fasteners, staple gun, power shear, drill, roofing nails, self-sealing screws, jigsaw, and other tools. You will also need a sturdy ladder and a trash bag to collect the debris from the roof.

Here are the six steps to install metal roofing.

Step 1 – Remove Old Roofing Material and Repair the Frame

First, you will need to remove the old roof. It is possible to add corrugated metal over shingles. But it is better to start from scratch and remove every bit of old roofing materials before putting in new ones. Make sure to remove any nails sticking out of the frame. Reposition the gutters as well.

When the roofing structure is exposed after you have removed the existing materials, inspect it and repair any damage to the frame.

Step 2 – Add an Insulation Layer

Insulation stops moisture from seeping into the rest of the house via the roof. You can use a single layer of roofing felt for the purpose. You will need to secure it over the roofing frame using nails and a staple gun.

If the house you are working on is in a location with extreme weather conditions then you can add an additional layer of insulation. But make sure to stick the two layers together.

Step 3 – Add the Edging

Edging or the eave flashing refers to metal strips used to seal the roofing perimeter. It is an essential step to install it on the roofing frame to secure the roof. You will need nails measuring 1¼ to install it.

Step 4 – Affix the Metal Panels

Now, it is time to fix the metal panels. It is best to begin doing at the longest line between the edge and the peak of the roof.

Spread the roofing sheet from the peak to the eave. It should cover the edge also. Ensure that the sheet hangs by at least ¾ inch off the edge. You can extend it, even more, depending on the kind of overhang you want.

Use roofing screws at least 12 inches apart from one another to fix the entire roofing material. Overlap the sheets a bit to secure them properly. If you are using exposed fasteners then refrain from fastening them too tightly. Exposed fasteners contain rubber sealants that keep the screws safely in place. Tightening them excessively can break or displace the rubber seals.

If required, use a good quality sealant before spreading the sheets over the roofing frame. You can use 100% silicone or even adhesive silicone for the purpose.

Step 5 – Install the Flashing

To further strengthen the roof, you need to add flash to it. Flashings are metal pieces or trimmings used over the place where one metal sheet overlaps or meets another.

When you add the flashing, you can protect the house from rain, hail, and other weather elements. You will need one or two rows of screws to fix it depending on the size of the flashing.

If you need to use the flashing on the top of the roof, you can do so by bending it into a ‘V-shaped trim’. Trim the flashings if you need to before installing them.

Step 6 – Inspect the Work

The roofing work is not complete until you have inspected it for any omissions or errors. Check for loose fasteners or any part of the roof not covered properly. Remove all the tools from the roof including any spare screws. Stop the work only if you are fully satisfied with it.

Your new metal roof is ready for you to enjoy.

Metal Building Supply – Choosing Tips

Investing in a metal building is a huge consideration. It is important that you do your homework about your needs and requirements so that you can buy or erect the building of your choice. In doing so, here are a few tips that can come in handy.

Begin with your needs

The first consideration is what you need the building for and how you want it to be. Knowing the size, quality, structural and other specifications like the number of doors and windows, storeys, parking spaces, etc. helps you convey your requirements to the vendor easily. It also helps you pick faster form ready-to-assemble options or get things working should a customized building be necessary. Having a detailed plan thus helps you get your steel building or its parts made, delivered, and set up more quickly.

Know who you want to buy from

When choosing to buy a metal building or parts for your home, you can procure it from different kinds of suppliers as follows:

● Brokers – these are people who assess your needs and find something existent in the market, which meets them. They can help you pick something up for the price that matches your budgets, but most often, customization is not possible. They also do not handle delivery, erection, or other needs like insulation.

● General contractors – these folks work with specific manufacturers or brokers to bring your dream home with metal to life. They take care of end to end need like purchase, delivery, and assembly. However, there is a markup on the actual price to include their labor and profits. As with brokers, you rarely get a chance to customize your building when choosing from a general contractor.

● Manufacturers – they are companies that sell directly to the public. Steel building manufacturers, unlike brokers or contractors, can work on custom designs and incorporate specific needs, if any. Many of them often have on-site engineers who help create a workable plan for the building you need and which fits your budgets. These people can also offer project and delivery management services and can be contacted for any problems that come in the way.

Don’t settle for the cheapest

Metal building supply can be a little on the expensive side and as a buyer, it is understandable that you want to spend prudently on the building you purchase. However, cheap metal buildings or supply materials may actually be of substandard or poor quality, which can affect the durability of the structure. Many features like fire-resistance, long life span, lower maintenance needs, leakage-proof design, etc. make metal buildings and parts superior, which in turn adds to their cost. Metal building supplies or parts, which are way cheaper than market prices may be hiding something. It is possible that they have missing parts or that the pre-drilled holes don’t align properly. They may also not take the load the structure needs.

Another trouble with choosing vendors who supply for cheap is that they may not be reliable. They may not cover costs for transportation or be able to provide you with replacement parts or other support when necessary. Thus, settling for the cheapest material or prefabricated metal building can not only pose quality problems but also eat into your cost savings by taking up more time to erect or set up.

Focus on the paperwork

When choosing or custom-ordering a metal building, be sure to get all the paperwork done right. Draw up, review and understand contracts before you sign anything. Ask questions if you do not have clarity on anything that’s written down. Pay attention to clauses about schedules, delivery, and payment methods. Look also for details on how the issue will be handled if the vendor does not deliver the building on time or if there are problems on site once the work begins. Be sure to work with a vendor who understands local and zonal regulations. Permits are important and while your contractor generally takes care of them, it is a good idea to double check things yourself to ensure that the building complies with local codes. Also, have inspections performed thoroughly and rework before signing off the completion of the project.

Powder Coating: Types and Benefits

More and more industries look for powder coating services to achieve premium class robust metal finishing with maximized production and enhanced efficiency that is cost-effective, consistent, and compiling with environmental concerns.

With a variety of coating options, providers of power coating services enable enterprises to choose the most ideal type of power coating to meet to the need of the application. While, thermoplastic and thermoset are two basic types of powder coatings, with a series of sub-varieties, coating industry is enriched to offer most specific kind of finishing with highest quality standard.

Thermoplastics

Synthetic thermoplastic powders are ideal for industries that require recycling or reforming of materials since by nature, thermoplastic materials can be melted in high temperature. On the other hand, they’re ideally not recommended for produces that has possibility to intense heat exposure.

 Nylon

Apart from high durability and crash resistive capacity, the best attribute of Nylon coating is, it’s 100% protective to solvents and chemicals. This makes them FDA approved power costing choice, ideal for industries like home products for dishwasher baskets and food handling accessories. They are also used for gears and conveyor products.

 Polyvinyl Chloride (PVC)

Akin to Nylon, PVC coatings is also fitted with FDA approval due to their non-toxic nature to food product contact. With smoothness, flexibility, and resilience, the coating type has high demand in food product applications. PVC is also used in electrical applications for being great insulators.

 Polyolefin

Polyolefin is highly resistive to chemical exposure and abrasions and has first-rated adhesion properties. This makes them ideal for lab tools and chemicals that need normal hygiene and cleaning.

 Polyester

Polyester coatings are greatly weathered to stand natural abrasions that make them ideal for outdoor furnishing, construction, and automobile parts industry. A series of polyester powders are approved for building exterior applications that are vulnerable to fading.

Thermosets

Unlike thermoplastic groups, thermosets are non-reversible once baked. With rock-solid coating nature thermosets, can stand temperatures over 1,000 degrees F. Thermosets are harder and thicker coat option opposed to thermoplastics but also brittle.

 Epoxy

Durable epoxy coated substrates works fantastic as electrical insulator. They are vulnerable to fading when exposed to sunlight UV rays. Mostly epoxy-coated finished items are used for indoor applications and underground pipeline coating.

 Epoxy-Polyester Hybrid

Coupled with polyester, the hybrid plastic coating demonstrates them superior in terms of epoxy and used for outdoor applications too. With less chalking and superior weathering they perform equivalent to pure polyesters when it comes to durability and resistance. Key applications include toys, office furniture, home furnishing, and fire extinguishers etc.

 Acrylic

Acrylic has wide market acceptance due to their enduring ability to UV rays, high shine and similar to wet painting finishes in color or clear. The powder coating services have vast demand in automotive industry for finishing of wheel accessories, engine parts.

 Silicon-Based Powders

With ability to withstand temperature more than 1000 degree F, silicon based powders are extensively used for baking stand and barbecue, motorcycle parts, automotive items etc.

Five Key Benefits of Power Coating Services

Superior Performance

When it comes to durability, powder coating shows incredible performance and once cured; they offer high-class resistance to all possible abrasion, crash, corrosion, as well as exposure to UV rays. With professional powder coating services, you can get coating ranging from less than 1 to 20 micron thick for your custom-made product finishes.

Cost Effectiveness

One of the best benefits of power coating is whatever thickness you need, that can be effectively achieved in single application and cure cycle. Thus, time spend toward waiting to apply next layers doesn’t apply that saves time, manpower as well as amount of powder cumulating to cost benefit.

Efficiency

Powder coating services offer clients with the finest class of metal finishing. This becomes attainable since electrostatically coating automatically level the coat that reduces all risks of unevenness or dripped coating, often occur in case of wet painting. Not only it produces smooth constant coating quality but eliminates the possibility of dripping.

Malleability

Being wonderfully ductile and malleable, power coating can be accompanied on various kinds of base materials that they adhered to. Coatings types like epoxies have excellent collision standing capacity that reduces risk of chipping during transport or due to clash with their counterparts. The class of bonding makes it possible.

Eco-friendly

With no harsh chemical contains and solvents like VOCs, power coating services is all time best coating process and friendly to environmental issues.

All You Need to Know About Standing Seam Metal Roof

Metal roofs are an extremely popular choice these days for their multiple benefits. Of these, the standing seam roofs are well-known for their many benefits. Here is all that you need to know about such kinds of roofing.

What is a standing seam roof?

A standing seam roofing system consists of vertical metal panels that run from the ridge of the roof all the way down to the eaves. Each metal panel is connected to the adjacent one by an upturned edge, which gives it the characteristic vertical line and trendy look. Standing seam roofs have a clean finish because there are no exposed screws or fasteners, but only hidden or concealed ones. This also eliminates the trouble of potential leaks and makes the structure more watertight than ribbed or corrugated metal roofing systems of similar appearance.

What are their features?

Standing seam metal panels used for residential buildings generally measure between 12 and 19 inches in width. They are typically made using aluminum, galvanized steel, painted galvanized steel, or steel coated with an alloy of zinc and aluminum. The coated steel panels tend to be better corrosion resistant than galvanized steel. Additionally, standing seam roofs can be made from copper, zinc etc. However, the price of such metals tends to be on the higher side, and hence are not typical choices for homeowners.

Longer and wider standing seam roof panels provide better durability and strength when made from thicker metal gauges such as 22 or 24-gauge steel, or from aluminum coils. Also, their structural integrity can be improved by applying mid-panel rib-stiffening during the fabrication process.

How are standing seam roofs made?

Roofing panels of the standing seam variety can be pre-formed at a sheet metal shop or a factory, or be formed at the site. When panels are formed at the site, they are manufactured from a roll of metal coil, which is fed through special forming machines that crimp the coil into rigid panels. Such roofing has the advantage of being made quickly, conveniently, and of extensive lengths that may otherwise be difficult to transport.

How are they assembled?

Standing seam roofing systems for residential use have many different assembly types. A system used commonly in residential construction is field-locked standing seam. In this method, the panels are joined together using a special seam locking tool. Another popular system is the snap-lock standing seam. In this method, one side of the panel is adjoined by ‘snapping’ with the one next to it.

What are the benefits of using such metal roofing?

Standing seam metal roofs have numerous advantages, which is why they find such great appeal among homeowners.

  • Metal roofing of this type are extremely durable and long-lasting. They offer superior resistance to fire and strong winds, and are one of the most stable choice for areas that see strong winds, hurricanes, or hail. Also, the panels do not crack, shrink, erode, or perforate. When installed properly, they can last for as long as 50 years, with very little maintenance.
  • Standing seam roofs offer protection from moisture and leakage. This is because the seams of the panels are raised above the roofing levels, making them impervious.
  • Roofing of this kind sheds snow and ice easily. They are lighter and offer better ventilation, while also preventing ice dams from forming. This makes standing seam metal roofing an ideal choice for locations that have prolonged winters or heavy snow.
  • Standing seam metal roofs are a green, sustainable choice as the metal that makes them can be recycled at the end of the roofing’s life. This makes them a great environment-friendly option. When finishes with appropriate coating are applied, they can also reflect light and keep the building cooler, leading to receded energy use throughout the year.
  • The sleek, vertical design and neat metallic finish give standing seam roofs an elegant, contemporary feel. Combined with a choice of colors, textures, and designs, these roofs transform the exteriors of your home into a visual treat.

If you are looking for roofing solutions for your new or renovated home, invest in the standing seam metal roof for longevity, durability, energy savings, and better aesthetics.

Square Steel Tube – Manufacture and Usage

A stainless steel tube is a closed structure designed to perform a specific function. Such tubing is found commonly in round, square, and rectangular shapes. Other unique shapes like oval, flat oval, or hexagon also can be found from time to time to cater to specific needs. Tubes are generally measured by their outer diameter; unlike pipes, which are measured by their inner diameter. This is because the exteriors of the tube play an important role in their application, as opposed to pipes whose insides are used for fluid flow.

Making of stainless steel tubes

There exist two types of stainless steel tubing – welded and seamless. The two differ in their manufacturing techniques. Here is how they are made.

• Welded tubing

Stainless steel tubes of this kind begin as flat rolls. These hot-rolled or cold-rolled structures are then delivered to the tubing manufacturers in coils. These are sometimes processed to remove scale and residue, improve finish, or in order to achieve a specific end feature. The coils, after such processing, are run through grooved rollers until the desired shape has been formed. At this stage the coils also have free edges that are correctly spaced for welding. Post this stage, the edges of the tube are welded together, typically using electrical resistance welding. The residue that forms on the outside and inside are removed. At this stage, the tube may still be oversized, which is why it is then passed through two semicircular rollers that smooth it to its final outside dimension.

• Seamless tubes

Seamless tubing begins in a melting furnace or an electric arc furnace where the steel gets cast as an ingot or continuously as a bloom. This is then rolled into a billet, and subsequently into a tube by being drawn over a piercing tool. This tool contains two external rollers set at an angle to each other, which helps move the billet. This results in the formation of a rough tube. Post this process, the crudely formed tube is passed through an elongator. In this process, three rollers and an internal mandrel shape the tube, creating a product close to its final outside diameter and wall thickness. After this process, the tube goes through a reducing mill and sizer, which improve the final finish and bring the tube to its exact outer dimensions.

Welded and seamless square steel tubing can also be manufactured by cold drawing. In this method, the tube is drawn over a mandrel to form it into its necessary shape. Cold drawing results in tubes with better physical properties and surface finish.

Welded tubing was initially thought to be weaker than seamless ones, as welded joints became weak spots that could deform easily. However, with advanced technology, it is possible to manufacture welded tubing with the same strength and resistance as that of seamless tubing.

Uses for square steel tubing

Square shaped stainless-steel tubing finds many applications. This is because square sections enhance the reliability of structure. Some advantages of tubing of this kind include good resistance to torsion, high impact strength, better tensile strength, dimensional accuracy, and good weldability. The primary use of square steel tubing lies in the construction industry where it is used for load bearing purposes. Such tubing can be seen as columns in residential or commercial buildings under construction. In interiors, they can be found on railing handles, and often as exhaust pipes, or other structures exposed deliberately for a chic industrial feel. Square tubes are also used for support applications in the automotive industry, transmission tower plants, storage systems, machinery industry, and many others. They also play an integral role in the medical industry – as protective railings, in procedural equipment etc.

The reason that square steel tube finds such extensive application is because the metal that makes it is extremely strong, durable, and highly resistant to corrosion, fire etc. Additionally, the square shape gives such tubes the advantage of better dimensional accuracy for use in structural applications.

What are the Benefits of CARC Paint?

CARC (Chemical Agent Resistant Coating) paints were developed to use on military vehicles to protect them in conflict zones. True to its name, use of CARC paint makes vehicles safer in more ways than one.

Here are the benefits of CARC paints.

Resistant to Chemicals

CARC paints are resistant to many harmful chemicals. When used on army vehicles, it can protect them from damage.

CARC paints are non-absorbent materials and prevent any toxic chemicals to seep into the coatings of the vehicles. So, in case there is a chemical attack on the troops traveling in these vehicles, use of CARC paint can protect not only them but also the personnel and the equipment inside. The protection properties are applicable for any harmful biological agent or toxic chemical that can harm metal and penetrate the vehicles. It is one of the biggest benefits of using CARC paints.

The CARC paint process is a potent system of pretreatments, primers, and topcoats. Depending on the type of vehicle, additional coats of chemicals are used before the application of the topcoat. The topcoat includes the application of CARC paints. The process results in vehicles that are safer from chemicals and biological agents.

Provide Camouflage

One of other big benefits of using CARC paints is derived from their camouflaging properties. CARC paints are available in various shades. Each of these shades offer camouflage to vehicles for different terrains. The pigments in the CARC paints offer protection by resisting detection by infrared technology. Vehicles with CARC paints can effectively move in the combat zones by blending well with the different types of surroundings. The vehicle camouflage in combat zones can be life-saving for the troops. It allows them to move at various times of the day with ease.

CARC paints can also be used on temporary shelters that are constructed in the war zones so that they are not easily detected by the enemy troops. Commercial paints cannot match the level of protection to military personnel and equipments as offered by CARC paints. These paints are used on aircrafts along with the ground vehicles of various sizes and types used by the army.

Offer Ease of Cleanup

CARC paints are non-porous in nature, which allows for greater ease in cleaning the vehicles exposed to chemicals. Once the vehicles have come in contact with toxic substances, they need to be decontaminated. CARC paints restrict the penetration of the chemicals on the metal. So, it is easier to remove them from the surface of the vehicles.

Yield Durability

CARC paints offer more durability than standard coatings. CARC paint coatings do not strip away during the chemical neutralizing process. These paints are not affected by any decontaminating agent and remain intact during the cleanup process.

CARC paints are also quite resistant to extreme weather conditions and natural elements. Vehicles with CARC paints can remain safe from harsh environment forces such as extreme heat. The process of applying CARC paint topcoats lends the vehicles with anti-corrosive properties as well. So, the vehicles are also safe from extensive wear-and-tear. The topcoat and the use of other protective layers of chemicals also keep the vehicles safe from scratches and external damage.

Save Costs

Camouflage, easier cleanup, and damage resistance translate to reduced costs in more ways than one. Camouflage protects the vehicles and the equipment from damage by avoiding detection by enemy troops, thereby, avoiding further expenditure on purchasing new reinforcements.

Easier cleanup saves labor costs and require less use of cleaning agents to neutralize the vehicle surfaces. The durability of CARC paints also results in reduced costs of repainting the vehicles. Reduced costs of using CARC paints eventually justify the initial multiple coatings and the expenses involved in the process. But the application process is simple as CARC paints can be used on various substrates and are also easy to coat on metal surfaces.

Over the years, technology to make CARC paints has considerably improved. The CARC paints currently in use are far superior to the ones used several decades ago. The use of these protective paints is not optional but necessary in the war zones.

Tips to Find the Most Suitable Metal Finishing Company for Your Venturing

Metal finishing is an important component of several industrial processes. Different types of plating and coatings help to strengthen metal products and improve their properties. But metal finishing needs to be done right to produce the desired results. For this reason, it is crucial to work with a metal finishing company that can not only provide you exceptional services but also deliver superior products.

Consider these tips to find the most suitable metal finishing company for your business.

Extensive Industry Experience

Only successful and reliable companies can sustain in their respective industries for long. So, there is no substitute for industry experience when looking for a metal finishing company.

Search for a company with extensive experience in different kinds of metal finishing works. Also consider the prospective company’s experience in providing services to small, medium, and large-sized industries. The needs of a small business are markedly different from large industries. Can the prospective company handle small metal finishing jobs with the same precision and cost advantages as for large-sized orders? Do the prospective companies have enough experience in delivering quality products for your business size or category?

Broad and Comprehensive Knowledge

A company with a team of experts for every step in the metal finishing process can be the right partner for your business. The prospective company must have solid knowledge about their field of work to be able to offer their clients custom solutions in addition to the standard metal finishing services.

With comprehensive expertise, a company can ensure that their services are topnotch and adhere to all the industry standards. A company with immense expertise and knowledge can offer you reliable results for any kind of metal finishing work.

The delivery of their expertise is also an important consideration. Do the prospective companies employ on-site chemists to keep an eye on the quality of the service? Do they utilize their industry knowledge to improve the quality and delivery of end products with each job?

Far-Reaching Capabilities

It is best to associate with a company that can handle metal finishing jobs of any size and capacity in the most efficient manner. Expanded capacities and capabilities also mean that you will be able to have options for different kinds of metal finishing works as best suited for your products.

A company focused on growth is more likely to work efficiently to its full capacity to retain its clients. Such a company is also more likely to execute jobs of any size or capacity with the same excellence and first-rate results.

Automated Systems and Processes

A company employing automated systems and processes for metal finishing services can offer you far more superior end products. Automated processes can also reduce the total time required to complete jobs. With speedier delivery of services, you can benefit from increased production at your end. Automated processes can also help with better quality controls at each step of the job.

When the processes are automated, it also helps to reduce the cost of the final products along with better quality of work. These factors can ultimately help your business’s bottom line.

Efficient Client Interactions

Other than a prospective metal finishing company’s capabilities and expertise, it is also important to consider their interactions with you at every stage of the job. The team dealing with your job must be able to understand your requirements, ask you pertinent questions about your desired results, and offer you the most efficient solutions for the final products.

Also pay attention to their response to your initial contact. Was it timely? Was it polite? Was it professional? These things matter when establishing long-term business relationships with vendors or service providers essential for your work. It helps to establish ongoing business relationships to keep the costs of the services reduced and the delivery efficient. It helps if the communication from prospective companies is proper and to your satisfaction.

To Summarize

Each of the afore-mentioned factors is crucial to find the best metal finishing company for your own venture. You can’t compromise on any of these factors when looking for the most suitable metal finishing company for your business needs.

Type I Versus Type II Anodizing

Anodizing is a process used for achieving oxidation on a metal surface through an electrochemical process. Aluminum is the most preferred metal used for anodizing purposes. There are different types of anodizing processes; type I and II are compared due to the latter’s distinct advantages over the former. Type III is the hard coating.

Any professional type II anodizing expert will be able to convince you about benefits of it over type I anodizing process.

Here is more about type I and type II anodizing processes.

What is Type I Anodizing?

In type I anodizing diluted chromic acid is used for the oxidation process. It produces a thin film of aluminum oxide over metal surfaces. The thickness of the oxidation layer can be in the range of 0.00003-0.0001 inches.

The film cannot conduct electrical current but offers other properties. It is best used on aluminum that doesn’t contain too many other elements.

It is ideal to use for aluminum components used in aviation industries. Its application is popular to use on components such as landing gear that are exposed to excessive stress. It is resistant to saltwater corrosion. The fact that it can’t conduct electrical current helps as it can be used for insulating purposes. It helps the paint stick better on metals. It also increases the strength of the adhesions used on machine parts.

What is Type II Anodizing?

Type II Anodizing is achieved using sulfuric acid in diluted form. Direct current is passed through the chemical solution, which produces the oxidation effect.

Type II anodizing conducts electricity well and offers protection from corrosion. It is also used on decorative metal items for its property to absorb colors. It is easy to use dyes on the type II oxidation surface before sealing the colors on the metal. It can help get permanent color finishes on any metal surfaces.

The thickness achieved from type II can be in the range of 0.0002-0.0012 inches.

Type II is ideal to use for industrial application where the metal needs to be hard and resistant to abrasion. It can also be used for creating matte surfaces.

Comparing Type I and Type II Anodizing – Properties and Applications

Properties and Benefits –

Type II anodizing requires less energy and time for achieving the oxidation. For type II, you need less power and heat. So, it is more cost-effective than type I. It is also easier to treat waste generated from type II processes resulting in further reduced costs. The overall process used for achieving type II anodize is less expensive than the process for type I.

Type II anodize is harder than type I. It can be used on more alloys when compared with applications of type I.

Chromic acid used in the type I process produces more toxic wastes. The waste needs to be treated with care and stored separately from other industrial wastages.

Applications –

Type II anodizing is used extensively in industries such as automotive and aerospace. It is used in computers, appliances, marine products, optical components, architectural materials, mechanical hardware, electrical items, sporting goods, hydraulic valves, and military weapons.

Type I anodizing is used mostly in aircrafts and the aerospace industry. It is also used mostly in applications where greater resistance to corrosion is needed than what you can get from type II. Point to note is that type II in no way offers inferior resistance to corrosion; type I might just be better for some applications.

Type II is an improvement over the type I anodizing process in terms of costs, properties, and applications. But both have their own distinct uses. When you need softer oxidative layers, type I is the way to go. But its use is on the decline and mostly now restricted to some components of aircrafts only. It is also sometimes used as a base for paints.

Type II offers clearly many advantages over type I anodizing. But one cannot be generally used as a substitute for another. It is better to consult with a type II anodizing expert if you wish to use it for any specific industrial use.

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